Anonymised success stories

Practical assembly outcomes from real workshop deployments.

Assembly360 has been deployed in railway workshop environments with both controller-connected traceability and HMI-guided workflows. Customer and facility identities are withheld because public naming permission is not available.

01Anonymised railway workshop deployment

When a quality question starts with one VIN

Deployment challenge

Product, component, and tightening evidence needs to be retrieved without manually reconstructing the assembly history.

Assembly360 approach

Search the product record, review component status and tightening history, and prepare a report connecting target, applied value, status, and sign-off context.

  • Product-level traceability
  • Searchable tightening history
  • Review-ready report evidence
02Anonymised HMI-enabled workshop deployment

When the next correct action must stay visible

Deployment challenge

Operators need the active product, component, current bolt, target torque, approved tool, progress, and latest state in one view.

Assembly360 approach

Use the operator HMI to guide the configured sequence and stop for escalation whenever the product, component, marker, or state is unclear.

  • Clearer operator guidance
  • Visible OK/NOK history
  • More consistent handover
03Production and quality review

When a supervisor moves from status to investigation

Deployment challenge

Controller availability, recent tightening activity, and recurring NOK patterns are difficult to review across separate records.

Assembly360 approach

Start with the dashboard, then use Process Intelligence to review OK rate, NOK count, trends, Pareto views, and torque distribution.

  • Current controller visibility
  • Focused exception review
  • Process-level insight
Public-safe operator HMI demo showing component guidance
Guided operator workflow
Public-safe Assembly360 dashboard demo
Production visibility
Public-safe Process Intelligence demo with fictional values
Process-level review
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