Everyday shop-floor risks

Small assembly gaps can become costly production risks.

When tightening records, component selection, retry history, or runtime visibility are incomplete, production teams lose time proving what happened and quality teams carry the risk after the product leaves the line.

Trace Gap

Missing tightening proof

When tightening evidence is scattered or incomplete, proving that every critical bolt was completed as specified becomes slow and uncertain.

ImpactAudit pressure · customer complaints · rework uncertainty
Wrong Setup

Wrong component or Pset selection

Variant-heavy lines need tighter control over the active component, tightening program, and expected batch count.

ImpactWrong assembly flow · repeated work · quality escapes
Retry Risk

NOK retry confusion

A failed tightening should leave a clear trail showing the failed attempt, retry action, and final approved result.

ImpactUnclear rework history · weak diagnostics · missed root cause
Resume Risk

Interrupted assembly flow

Breaks, shift changes, tool issues, and line interruptions can make it unclear where partially completed work should resume.

ImpactSkipped steps · duplicate work · operator confusion
Blind Spot

Limited live visibility

Supervisors need a clear view of active product, component progress, controller activity, and completion state.

ImpactSlow decisions · hidden bottlenecks · reactive control
Audit Load

Manual audit preparation

Quality teams lose hours matching controller results, product records, exception notes, and exported files before a review.

ImpactWasted time · delayed response · inconsistent evidence
A clearer operating picture

Assembly360 turns tightening data into production control.

Connect torque-controller outcomes, operator guidance, product identity, component progress, and quality evidence in one local assembly traceability layer.

  • ConnectBring supported torque controllers, operator HMI, and product context into the local runtime.
  • CaptureRecord tightening outcomes, OK/NOK status, timestamps, and component progress.
  • GuideShow operators the current product, component, tightening action, retry, and completion state.
  • TraceReview a finished product against its component and critical tightening history.
Product preview PRODUCT SCREEN
Product interface preview pending approval Reserved for approved media
Core capabilities

Practical capabilities for production and quality teams.

A focused set of outcomes for teams that need better visibility, dependable evidence, and calmer quality conversations.

CTL01

Torque Controller Connectivity

Capture supported controller events and tightening outcomes in the local Assembly360 runtime.

HMI02

Operator HMI Guidance

Show the active product, component progress, tightening action, retry, and completion state on the shop floor.

TRC03

Product-to-Bolt Traceability

Connect each finished product instance with its component completion and critical tightening history.

NOK04

OK/NOK and Retry History

Preserve failed attempts, retries, and approved replacement or scrap context for later review.

RPT05

VIN and Product Reports

Make product-level assembly evidence easier to search, review, export, and prepare for an audit.

LAN06

Local-First Continuity

Keep factory operation close to the line and independent from the availability of the public website.

View Features
How it works

From controller signal to finished product record.

Set up the assembly context, connect controllers, guide the operator, capture outcomes, build traceability, report, and improve.

01SetupDefine products and components
02ConnectBring controllers into context
03GuideShow the operator what is next
04CaptureRecord OK, NOK, and retries
05TraceBuild product-to-bolt history
06ReportKeep evidence review-ready
07ImproveFocus on repeated issues
Deployment visual IMAGE
Factory deployment image pending approval Reserved for approved media
Deployment confidence

Your factory stays in control.

The production experience remains within the manufacturing environment. This website explains the value and starts the conversation—it does not host the factory application or production data.

Plant-side operationLocal data ownershipResilient continuitySeparate public presence
Explore Deployment
Example success scenarios

Real assembly challenges. Practical digital control.

Illustrative scenarios showing where connected tightening evidence, operator guidance, and structured reports can reduce production uncertainty.

Critical industrial assembly

From manual checking to bolt-level traceability

Tightening evidence is split between controller records, manual notes, and operator knowledge, making product verification slow.

Multi-component assembly

Reducing confusion on the assembly line

Operators handle different components, programs, retries, and batch progress while supervisors lack one current view.

Manufacturing quality teams

Making audit preparation easier

Audit preparation requires repeated filtering, matching, and reconstruction across disconnected production sources.

View Example Scenarios
Assembly360 Q&A

A clearer answer before the first conversation.

Start with the practical questions production, quality, automation, and plant teams ask most often.

Assembly360 resources

Useful material for your Assembly360 conversation.

These documents are being prepared for publication. Registering interest helps us understand which material is most useful.

Product overviewComing soon

Assembly360 product overview

A concise introduction to torque traceability, assembly visibility, and the business outcomes Assembly360 supports.

Deployment guideComing soon

Local deployment overview

A high-level view of the local-first deployment boundary, operational continuity, and factory ownership model.

Report sampleComing soon

VIN report sample

A future sample illustrating the kind of product-level assembly evidence that supports quality review.

Want the full brochure and demo walkthrough? Request Full Walkthrough →
Start the conversation

Bring clarity to every tightening operation.

Tell us about your assembly line, controller environment, and traceability goals. We will help you explore the right deployment approach.

Request Demo