How Assembly360 works

From controller signal to finished product record.

Assembly360 creates a local digital thread across critical assembly operations: define what must happen, guide the work, capture the result, preserve exceptions, and keep the evidence ready.

01

Define the assembly context

Map the products, components, tightening requirements, and completion expectations that matter to the line.

02

Connect torque controllers

Bring supported controller events into the local Assembly360 runtime for live production use.

03

Guide the operator

Present clear plant-side HMI guidance for the current product, component, tightening action, retry, and completion state.

04

Capture every critical result

Record torque and angle outcomes, OK or NOK status, timestamps, and relevant product and component context.

05

Preserve exception history

Keep failed attempts, retries, replacement or scrap decisions, and resumed progress visible in the production trail.

06

Build product-to-bolt traceability

Connect the finished product instance to its component completion and tightening history.

07

Prepare reports and evidence

Give production and quality teams searchable records for review, investigation, export, and audit preparation.

08

Improve the process

Use repeated NOK patterns, interruption context, and completion evidence to focus improvement work.

Local by design

The factory runtime and public website remain separate.

Inside the factory Controller communication, operator HMI, production state, traceability records, and reports.

On this website Product education, use-case content, demo requests, and resource-interest tracking.

Start the conversation

Walk through your assembly process with us.

Tell us about your assembly line, controller environment, and traceability goals. We will help you explore the right deployment approach.

Request Demo