Define the product and components
Create the product structure, component records, target torque values, batch requirements, approved tools, sequences, and guidance needed for the operation.
How Assembly360 works
From VIN scan to tightening report, keep every critical step connected.
Assembly360 combines product identification, guided operator work, controller-result capture, operational-state handling, and product-level reporting in a local assembly workflow.
Connect and monitor the controller
Add the approved controller and interfaces, then review online, offline, or stale state from the dashboard.
Start the correct product record
Scan or enter the VIN or assembly ID and confirm that it matches the physical product before work continues.
Select the required component
Present pending components, sequence information, batch, target torque, tool, and component-identification step.
Guide the current tightening operation
Show the active component, current bolt, target torque, progress, state, tool, and guidance image.
Capture OK/NOK history
Store torque and angle results against the controller, interface, product, component, status, and time.
Handle exceptions through the approved process
Preserve NOK, retry, recovered, resumed, repair, replacement, scrap, and abort-requested context without replacing the customer quality procedure.
Review the product record
Search assemblies, review torque results and trends, and generate a VIN-level report for authorised production and quality users.
What the operator sees
The HMI keeps the current decision visible.
The operator can see the controller and interface, active VIN, component, current bolt, target torque, approved tool, progress, result state, guidance image, and recent tightening history.
If the VIN, component, marker, or state is unclear, the operator stops and escalates rather than continuing by assumption.
Local by design
Production runs in the factory environment; this website is the public product site.
Inside the factory Controller communication, operator HMI, production state, traceability records, Process Intelligence, and reports.
On this website Product education, public-safe product views, demo requests, and approved resources.
Start the conversation
Request demo Walk through your assembly process with us.
Share your product-identification method, controller setup, tightening sequence, and reporting need.